True

Welding

Welding is an outstanding and hard to master craft, but unfortunately, it is becoming an increasingly lost one. Manual welding requires a trained human eye and impressive dexterity for the most complex welds. However, automated welding tools are becoming critical in helping businesses beat the lack of skilled welders and meet demand.

Having a great tool up your sleeve
Adding a welding tool such as a collaborative robot (cobot) to do the repetitive, heavy-lifting welds enables you to do more and produce more parts, while freeing your experienced welders to focus on more exciting and complex welds.

With a robotic welding tool, you can achieve greater precision, speed, and consistency in every weld. Cobots can handle MIG, TIG, cutting (both plasma and oxy-fuel) as well as laser, spot and orbital welding.

Products in the Welding

Colbotic Automation
The ColWeld cobot welding system is a complete welding solution for low to medium batch size welding.  It is supplied with the ColWeld URCAP software which allows the user to simply create welds by defining the beginning and end points and selecting the weld type.  In addition, it is designed to safely allow twin workstation manufacture for maximising productivity.  Finally, ColWeld Sense uses advanced force sensing to adjust the weld points where there is part to part variation.

Colbotic Automation provides a complete turnkey solution including equipment, training and support to help you automate your individual welding applications.  The package comes with a specially designed 2.4 m long table for welding large parts and to allow twin workstation manufacture.  The control panel mounts the pendant at the perfect height for operation and protection from arc radiation.  ColWeld provides a simple, productive and robust solution to your welding needs.

    Material properties
  • Advanced Force Sensing.
  • Twin workstation manufacture for maximised productivity.
  • Simplified programming.
THG Automation TIG Solution
THG Automation has released one of the most advanced robotic TIG welding packages in the US, combining the collaborative capabilities of Universal Robots with the industry-leading capabilities of Fronius welding systems. The system is an out-of-the-box solution for companies that need a quick & easy path to automation in welding production. Systems typically ship in 4-6 weeks. Production welding can start in as little as a day, once powered up.

Aimed towards advanced production welding of all major hard and soft alloys in food-grade, aerospace, transportation, medical and defense industries. The solution consists of a Fronius Magic Wave 300 AMP AC/DC TIG Power Source with Push or Push-Pull Wire Feeder for autogenous or wire feed applications. Contact us via the button below.
    Material properties
  • Easy Strip weld function
  • Wizard like interface for creating welding programs
  • Weave options including weave angle, pitch, and width
  • Simulation button for on-demand weld simulation
  • Robot environmental kit for protection from weld spatter
  • Pendant Armor for increased pendant protection
  • Starter kit of welding consumables
  • Free software upgrades for a year, including future options
  • Easy to use programming interface
  • World-class welding processes for perfect welds
CoWelder MIG-MAG or TIG

CoWelder is a simple automated welding solution. It is invented for ambitious manufacturing companies of all sizes in all industries that want to increase productivity and improve quality in welding. Increase arc time, get a flexible scale production, ensure uniform high-quality welds and free your welders from monotonously repeated work.

CoWelder brings a new definition to the word flexibility in modern day industrial production. It is so easy to switch over the production that it pays off to automate welding of simple workpieces no matter the quantity or frequency. Fantastic welding capabilities mixed with the agility and safety of the collaborative robot simply lifts all aspect of your welding production.

CoWelder is available with Migatronic welding machines for MIG/MAG or TIG.

    Material properties
  • High-end Migatronic welding machines for MIG/MAG or TIG
  • Miga Smart Tool for easy programming on the robot arm
  • Clever software functions tackles the hardest challenges
  • Easy integration into existing production environment
  • Follows the latest standards for safety to ensure safe operation
Fabace
The Fabace Co TIG Welders system is engineered to offer intuitive direct teaching, making it ideal for novice operators who are new to welding. The system's user-friendly interface and clear instructions minimize the learning curve, allowing beginners to quickly grasp the welding techniques and processes. With this TIG welder, even those with limited experience can achieve high-quality welds, boosting their confidence and productivity.

This TIG welder is particularly well-suited for facilities engaged in high-mix small-lot production. Its versatility and precision enable seamless welding of various materials and thicknesses, making it a valuable asset for businesses dealing with diverse welding requirements. The system's efficiency and adaptability contribute to enhanced productivity and cost-effectiveness, ensuring that each welding task is completed with exceptional quality and consistency.

The Fabace Co TIG Welders system aims to streamline the transmission of welding knowledge from proficient artisans to the succeeding cohort. By providing a platform for experienced welders to impart their expertise and techniques, this system aims to preserve and pass on valuable welding skills. It empowers the next generation of welders to learn from the best, ensuring a continuous legacy of craftsmanship and excellence in welding.
    Material properties
  • Shorter training time 
  • Programming can be completed only with UR Cap, allowing users to learn cobot operation in a short period of time, even if they have no knowledge or experience with cobots
  • Pitch welding and crater processing functions are embedded. 
  • Positioner and back shielding gas can be controlled ON/OFF
  • Signal lights, changeover switches, and safety mats are standard in the package for added safety
Hi400i Cobot Kit
The Hi400i COBOT from Hyundai Welding offers easy accessibility for non-professionals with an intuitive user interface, simplifying the setup of welding operations for various materials and enabling easier welding automation.

Its welding control technology provides efficient welding operations with low spatter and high welding quality. The system allows for simple updates, continuous welding technology via a website, and software support for adapting to changes in the working environment and materials.

The Hi400i COBOT welding system provides compatibility with UR5E, UR10E, and UR16E robotic arms for diverse welding needs.
    Material properties
  • Low spatter welding performance with high-Speed waveform control
  • Maximizes high-Speed waveform control Speed and precision with 32-bit control CPU
  • High Speed control response with 60 kHz switching frequency
  • Supports easy plug-and-play firmware updates with USB memory
THG Automation MIG Solution
THG Automation has released the first robotic welding package for the US market to combine the collaborative capabilities of Universal Robots and the industry leading capabilities of Fronius welding systems. This new system is an out of the box solution for companies that need a quick way to automate part production that would have taken weeks or even month with traditional industrial automation.

Start welding your steel, aluminum, or stainless parts as soon as you plug it in!

Our Fronius and Universal Robots automated welding system is easy to program and can come equipped as a push system or as a full-featured CMT powerhouse. Use it for welding development labs, low volume part production, repair stations, feasibility studies, and to augment manual welding stations.
    Material properties
  • Wizard like interface for creating welding programs
  • Weave options including weave angle, pitch, and width
  • Metric or Imperial units
  • Part Present search for skipping unloaded nests
  • Simulation button for on-demand weld simulation
  • Robosuit weld spatter protection
  • Pendant Armor for increased pendant protection
  • Freedrive button at the weld torch
  • Starter kit of welding consumables including welding tips liners
  • Touch Sensing for detecting part movement
  • Fronius tool kit
  • Free software upgrades for a year, including future options
  • Easy to use programming interface
  • World-class welding processes for perfect welds
  • Teach mode for protecting the welding wire from getting bent during weld point teaching
  • Storage for 1000 welding jobs with touch screen interface
  • Web server for welding job management over the wired or wireless network
  • Wire spool holder for convenient weld wire placement
  • 3 to 4 week lead time
COBOTIC 100 Series
The COBOTIC 100 series machines are robotic cells that allow a meeting point between human skills and robots. COBOTIC 100 series is a high-technology automation system.

The main objective of the COBOTIC 100 series is the realization of advanced solutions but simple to use. A single cell can carry out different processes. The cooperation between man and robot guarantees creativity and problem solving.

The aim of Rolleri Robotic and its products is to solve the problem of lack of skilled welders within the industries.

Contact us and find out more!
    Material properties
  • Programming activity with COBOTIC 100 is easy and suitable for small production batches
  • Cutting-edge technology thanks to the use of UR5e collaborative robot with 6 axes and 6 rotating DoF joints with +/-0.03mm precision and payload according to ISO 92833
  • The touch screen control panel for programming and controlling the entire unit completes the equipment of COBOTIC 100
  • It is possible to configure and re-configure the layout of the production lines in an extremely agile way
  • The robotic cell is completely safe thanks to automatic closing of all protection doors
Cobot Welding Package UR10e - TIG
The Lorch Cobot Welding Package is a complete package that allows you to automate your daily welding tasks. This TIG automation solution is fast, flexible and easy to use. It includes high-quality robotic technology, innovative welding technology from Lorch, intuitive Lorch Cobotronic software and a comprehensive service offering with personal training and support - even after the first start-up.

With this Cobot welding solution, you will increase your competitiveness and benefit from high-quality welds and superior images with 100% spatter-free welding on a wide range of materials.

The Lorch Cobot welding solution allows small and medium-sized companies to easily participate in welding automation that wants to move towards Industry 4.0.

    Material properties
  • Free drive function for easy operation
  • Multifunction flange for easy handling
  • Safety first - Safety concept consisting of laser monitoring and function buttons to protect the operator
  • Safety through CE certification
  • Digital wire feeder for welding with wire
  • Precise ignition properties - perfectly suited welding equipment for automation
  • Special welding processes for maximum efficiency
Welding Package
The Welding Package from Heidenbluth is a modular system that can be configured from a simple welding application as an open system with optimal accessibility to a 2-station system with high productivity. The EWM and Fronius brands with their processes are possible as welding power sources.

In addition to accessories such as linear guides and positioners, numerous CAPs are also included for simple and safe programming. The attachments all contain a general CE declaration. These are put into operation at the customer's premises by our technicians and the customer's employees are then trained on this system. A configurator on our website provides initial information about this.
    Material properties
  • The welding system is easy to operate by operating the robot arm
  • Welding data selection via UR panel Seam Finding Seam tracking
  • Nesting function Commute function Welding data documentation
  • Operator testing Zero point clamping system CE declaration training
  • Welding fume extraction 1 or 2 station operation Short delivery time
Cobot Welding Package UR10e - MIGMAG
This automation solution from Lorch is a complete package deal for highly efficient MIG-MAG applications. It is easy to operate, fast and flexible to use. The package includes high-quality robot technologies, innovative welding technology by Lorch, intuitive Lorch Cobotronic service software and a comprehensive service offer with individual trainings and professional support even after commissioning.

This cobot welding solution increases productivity, relieves experienced welders and thus closes the personnel bottleneck in the shortest possible time. For medium-sized and small enterprises, this is a simple step towards Industry 4.0 - investment-safe and efficient. Get started now with the complete package of cobot, welding technology, intelligent software and services.
    Material properties
  • Process reliability through power sources with intelligent synergies
  • Full-process welding equipment for every welding task
  • Multifunction flange for easy handling
  • Safety through CE certification
CoboWeldMIG
Melton Machine & Control Company has developed the CoboWeldMIG for customers looking for flexibility with an easy-to-learn robot system that meets the need of basic automated welding. The software and integration kit developed by Melton Machine allows shops to advance into automation at a reduced price when compared to the higher cost of industrial robotic systems. Skilled welders are becoming even more difficult to find and retain; the CoboWeldMIG can help with these challenges with its ease of use, flexibility, and quick re-deployment to different applications within the shop daily. Someone with little to no PC or robot experience can learn to program the robot within a few minutes.
    Material properties
  • Fast programming, Easy to install, Easy to Train & Very Flexible Modular Welding System.
  • A variety of GMAW systems are offered with this system.
  • Custom solutions can be evaluated to meet customer's requirements.
  • 36" X 48" Modular Cart includes built-in spatter tray to help protect GMAW set and robot controller.
  • A variety of arc shields are available.
  • Software URCap allows weaving, tack-welding, linear welds, circular welds.
Olympus UR Welding Cobot System
Olympus Technologies Ltd. has developed a unique Universal Robot Cobot Welding application that can be deployed easily and flexibly in existing manual welding booths, eliminating the need for costly new robotic cells. The application is capable of providing an economical and high-quality robotic welding solution, perfect for simple and repetitive welding processes.
    Material properties
  • Great value for smaller businesses seeking to invest in robot welding
  • The simplest programming interface on the market – quick and smooth transition into production.
  • Welding characteristics controlled on robot – changes can be made mid-process
  • Customers typically see 4 x productivity increases
  • Every part is welded to the same quality, providing the source parts are consistent
  • Existing trained welders are released onto more complex tasks - the job of running the robot’s production can be handled by an operator
  • MIG & TIG
  • Full UK Support including Universal Robot
  • UKCA available
  • Weld, tack & stitch
  • Choice of power sources from a range of manufacturers
  • 7th axis available
  • Manipulators available
BotX™ Cobot Welding System
BotX™ is a flexible solution that allows you to quickly increase your production capacity and consistently weld complex parts with high quality without making a capital investment.

Red-D-Arc offers flexible options—BotX can be rented or leased on a short-term or long-term basis so you can try it with no commitment and even return it if your production needs slow down. You can also purchase BotX if you want to make it a permanent member of your team.

From installation through training, you’ll receive white-glove service. Red-D-Arc and Airgas welding process specialists install the system on your site and train your team to use it. Following set up, you have access to 24/7 remote support so you can always reach a Red-D-Arc welding specialist for technical support. On average, support requests are responded to in about two minutes.

Our flexible business model helps you minimize downtime. If your system experiences an issue that cannot be solved via the app, a service technician is quickly dispatched to your site and the faulty component is quickly swapped out at no charge for rental and lease customers. Customers who have purchased the system have the option to rent the component needed until theirs is repaired. Either way, you are able to resume production without waiting for weeks or even months for repairs.
    Material properties
  • BotX XHR: Cloud-connected system with continuous, real-time monitoring. Provides welding and production data along with automatic access to software enhancements.
  • Table options: 4'x4' (1 table total), 4'x8' (2 tables total), 4'x8'x4' (3 tables total), 4'x2-6"' Mobile cart
  • Power source: Miller XMT 350 MPa or 450 MPa MIG package
  • 66-piece starter tooling kit included
  • BotX XSR: Offline system capable of advanced welding processes. Achieves superior welding performance on all materials, including aluminum.
  • Table options: 4'x4' (1 table total), 4'x8' (2 tables total), 4'x8'x4' (3 tables total), 8'x8' (4 tables total), Docking station only
  • Power source: OTC P402L or P502L MIG package
  • 66-piece starter tooling kit included
WeCobot Welding System
Feature-packed yet simple to use, the WeCobot turnkey welding system is designed as a tool for use by welders and operators, enabling them to rapidly increase productivity and combat the skills shortage crisis. With a complete system solution, implementation is fast and low risk, operators with no previous robotics experience can be trained and running the system in production within one day, freeing up their valuable time to focus on other tasks, or run multiple cobot welding systems at once.

Bringing together some of the most advanced cobot technologies with a range of add-ons available, the WeCobot system is designed for ultimate flexibility and is tailorable to many use case. Whether it’s fixed benchwork, a mobile setup, or a mix of both, OLP Robotics will configure the package to suit each customers particular needs.

Whilst the system can be paired with any brand of welder, OLP Robotics choose to integrate with Fronius due to the unique and powerful ability to utilise the TAST signal for seam finding and tracking (with the optional advanced feature module). The WeCobot + Fronius system is capable of dynamically updating the weld path to keep the weld in the root during live welding.

OLP Robotics are closely involved in development with WeCobot and have successfully commissioned several systems throughout Australia. With a remote access module included, technical support and troubleshooting is available straight away without requiring any travel.

    Material properties
  • Plug and play: pre-integrated system can be set up within hours
  • Easy programming: Simple software interface and drag-to-teach programming means operators can build their own programs with minimal training
  • Remote support: OLP Robotics can access the system remotely for fast support, troubleshooting and training
  • Separation of weld settings and cobot motion: Utilise the full functionality of the welding equipment to set weld parameters, and use the simplified teach pendant to focus on motion control. Save weld parameter recipes for fast recall in motion programs.
  • Optional advanced software features including:
  • Seam finding and tracking: compensation for misaligned parts or distortion
  • Multilayer welding: teach only the root path and set offsets for up to 80 additional passes
  • Weaving: customizable weave patterns
  • Wide range of optional hardware accessories for extended functionality
Laser Welding Cell
Discover the industry-first Laser Welding Cobot System designed as a complete engineered package for automating welding processes typically done with MIG/GMAW or TIG/GTAW.

Take Advantage of an All-in-one Laser Welding Robot

Our comprehensive solution includes a UR10e cobot, IPG LightWeld laser welder, UR Cap software, safety interface, work cell enclosure, work table, and modular fixtures and clamps. The Laser Welding Cobot System can weld a wide range of materials and material gauges, ensuring high-quality, repeatable results on every job.

Traditional welding methods are time-consuming and difficult to learn. TIG welding is a time-consuming, two-handed method requiring an experienced, highly-skilled welder. MIG welding requires a consumable wire, material pre-cleaning, and beveled joints for thick metals for full penetration. Using the IPG LightWELD laser welder, this cobot system works wonders on a variety of materials and thicknesses, delivering flawless results with minimal distortion, deformation, undercutting, or burn-through.
    Material properties
  • UR10e Cobot
  • IPG LightWeld Laser Welder & Utilities Dress Package
  • URCap Software
  • Safety Interface
  • Laser-Certified Work Cell Enclosure
  • Work Table
  • Modular Fixtures and Clamps
Linrob Range Extender
Each linrob range extender extends the working volume of each UR-cobot many times over - whether one, two or three-dimensional. The cobot does not lose any of its precision and ease of use. Each linrob is just as quick and easy to operate as the cobot itself. It doesn't matter whether your 7th axis is mounted on the floor, the wall or the ceiling - each linrob always adapts to your needs.

Thanks to the URCap, every combination of your linear robot can be taught and programmed directly from the UR's control panel. Simply place any UR on one of our linear robots and get started right away. It is suitable for all UR robot models - from UR3e up to UR30.

Download the latest version of the URCap now and start any automation task.
    Material properties
  • Plug-and-play use of cobot and linear robot
  • Programming and teaching of robot and axis from the Urs teach panel
  • Ready for use within a few minutes
  • Short delivery times
  • Can be used in any industry
ESAB Cobot
ESAB Cobot Welders are MIG welding cobots solving today's toughest challenges in the most demanding environments, including industries with a high mix of low-volume parts. It allows for increased output and productivity –without more manpower –all in a small footprint. Best of all, ESAB Cobot Welders are made for welders, not programmers, with app-based software that is simple and intuitive.

Simply choose the weld type in the app on your phone or tablet, move the cobot to the start and end points of the weld, and start welding. Reach out to get a virtual demo and get started welding on day one!
    Material properties
  • Easy-to-use app-based software for parts programming, analytics for increased repeatability and uptime, and productivity that can be viewed anytime, anywhere.
  • Remote support inside the app, providing answers and information in a matter of minutes.
  • Advanced pulse functionality that reduces heat input and minimizes spatter, so there’s less rework and more time and cost savings.
  • No robot operation/programming experience required.
  • Playlist/Part storage for quick and easy recall.
Cobot Welder, Powered by Beacon™
Meet Cobot Welder. The first and only cobot welding system developed with your welders in mind. Your skilled welders do not need to be robot programmers to be more productive. Cobot Welder utilizes a purpose built interface for welding that utilizes familiar technology to all welders - smart phones and web browsers. It's the easiest to use weld system available. Industrial-grade robot welding with consumer-level ease-of-use at a phenomenal price point!

The Cobot Welder is built on industry proven, standard equipment: Universal Robots UR10e; Miller's cobot welding package which includes the Invision 352 and S74 wirefeeder; Tregaskiss Tough Gun welding torch; Siegmund welding table (32" x 48"; 5/8" holes on 2" centers); and Hirebotics' welding software.
    Material properties
  • Cobot Welder uses app-based teach, that can be performed on your phone, tablet, or web browser
  • Build out your library of weld schedules and reuse them across different parts
  • Easily restore previous versions of any part. Assign role based access to each of your Cobot Welders
  • Get real-time production data, track consumables, and monitor utilization from your phone or on the web
  • Get immediate support from a live person or view how-to instructions and videos directly within the Beacon application
Melton Machine
Computech has developed the CoboWeldTIG for customers looking for flexibility with an easy-to-learn robot system that meets the need of basic automated welding. The software and integration kit developed by Computech allows shops to advance into automation at a reduced price when compared to the higher cost of industrial robotic systems.

Skilled welders are becoming even more difficult to find and retain; the CoboWeldTIG can help with these challenges with its ease of use, flexibility, and quick re-deployment to different applications within the shop daily. Someone with little to no PC or robot experience can learn to program the robot within a few minutes.
    Material properties
  • DC GTAW, Pulsed TIG (GTAW-P)
  • Coolmate™ 1.3 Water Cooler
  • Water-Cooled Torch
  • Gas Hose with Flowmeter
  • Cables
Vectis Cobot Welding Tool
The Vectis Cobot Welding Tool helps manufacturers boost productivity amid the shortage of skilled labor by reducing the learning curve, setup time, risk, and cost of robotic welding. Powered by a Universal Robots UR10e collaborative robot, the Vectis Cobot Welding Tool is portable, safe, versatile, and extremely easy-to-use. Most users are setup and welding within a few hours of arrival – with no programming experience necessary. Our DIY install, setup, and Let’s Weld Together™ intuitive programming interface save you valuable time and money, as there’s no need to fly to our facility for training nor pay a tech to come on-site.

The system is fully integrated onto a 3ft x 6ft mobile modular fixturing cart so you can bring the cobot to the work, or the work to the cobot – whatever is best for your shop’s flow. No anchoring nor dedicated footprint required. Don’t have 480V or three-phase power? No problem, the cobot runs off a 120V wall outlet and the welder can run on anything between 208V and 575V – including 240V single phase.

Our 30-day return policy, rent-to-own program, and fast lead times provide you with peace-of-mind to quickly start automating simple, repetitive parts – freeing up your manual welders for more complex weldments or other value-add tasks.
    Material properties
  • Easy Strip weld function
  • Wizard like interface for creating welding programs
  • Weave options including weave angle, pitch, and width
  • Simulation button for on-demand weld simulation
  • Robot environmental kit for protection from weld spatter
  • Pendant Armor for increased pendant protection
  • Starter kit of welding consumables
  • Free software upgrades for a year, including future options
  • Easy to use programming interface
  • World-class welding processes for perfect welds

To install this Web App in your iPhone/iPad press and then Add to Home Screen.

Loading..